how does one make a sawed off?

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Messages 1 - 33 of total 33 in this topic
Orange TCU

Trad climber
GA
Topic Author's Original Post - Jan 4, 2010 - 03:55pm PT
Well i have a full set of angles that i would like to turn into sawed offs, and i do not know where to begin, im assuming you saw them in half, but with what? a hacksaw? table saw? band saw? personal experience appreciated!
Minerals

Social climber
The Deli
Jan 4, 2010 - 04:02pm PT
Hacksaw with carbide blade, unless you have access to a band saw, etc. Make different lengths, but mostly on the shorter side. Round off the top corners and fresh edges with a grinder or file. Pretty simple, really. Just don’t get the pin hot if you are using any power tools – it will mess up the heat-treatment/strength/hardness. Dip in water to keep cool.
Mighty Hiker

climber
Vancouver, B.C.
Jan 4, 2010 - 04:04pm PT
Use protective glasses and earwear.
Edge

Trad climber
New Durham, NH
Jan 4, 2010 - 04:13pm PT
You can also use a Dremel tool with a Fiberglas reinforced cut-off wheel. You may go through a couple discs, but they are fairly easy to use and don't tend to ruin the temper of the metal.
Ihateplastic

Trad climber
Lake Oswego, Oregon
Jan 4, 2010 - 04:19pm PT
Second (or third) the notion of keeping 'em cool. Get 'em red hot for too long and you have a weird shaped bashie.
Orange TCU

Trad climber
GA
Topic Author's Reply - Jan 6, 2010 - 10:36am PT
thanks to all!
I used a dremel and it worked great, still have al my fingers, no overheating
bring it on, zodiac, your going clean wether you like it or not
HighTraverse

Trad climber
Bay Area
Jan 6, 2010 - 10:41am PT
So I'm a real neophyte when it comes to aid.

Zodiac clean I can dig
How are sawed off angles useful for clean aid? All I can imagine using them for is to pound into old shallow pin scars, instead of tying off a full length angle.
justin selmanson

Gym climber
long beach
Jan 6, 2010 - 02:31pm PT
FWIW we did zodiac clean without the sawed off angles. The only pitch we noticed they could have really been used was the black tower pitch which was hooked through semi casually. good luck. fun route!
deuce4

climber
Hobart, Australia
Jan 6, 2010 - 02:37pm PT
1. put piton in vice
2. hacksaw off the tip of the piton.
3. file down the edges with a 10" mill bastard file.

You can also place the piton between your boot and one of the concrete parking barriers in the camp 4 parking lot instead of a vice.
Lambone

Ice climber
Ashland, Or
Jan 6, 2010 - 02:39pm PT
I made some sawed offs in Camp 4 once with a hacksaw.

Didn't have a clamp so I ended up nailing the pin straight into the wood slats of the picnick table!

Worked pretty well!
Tom

Big Wall climber
San Luis Obispo CA
Jan 6, 2010 - 03:04pm PT
Angle grinder + 1/16" cut-off disk + 5 seconds to cut + 15 seconds to round off the tip + 5 seconds to deburr.

Jingy

Social climber
Flatland, Ca
Jan 6, 2010 - 03:33pm PT
you shoudl re-state the question to its basics....

"How does one cut through a metal tube...?"

What that said... a hacksaw may come to mind, or one of many appropriate tools available on the open market specifically designed for this purpose....


good luck with that..
Captain...or Skully

Social climber
Top of the 5.2-5.12 Boulder
Jan 6, 2010 - 03:46pm PT
Can't be done, forget about it.
Mungeclimber

Trad climber
sorry, just posting out loud.
Jan 6, 2010 - 05:46pm PT
great tips in this thread on how to 'hold' the pin so you can hack it.

thx!

:)
Captain...or Skully

Social climber
Top of the 5.2-5.12 Boulder
Jan 6, 2010 - 05:59pm PT
Can't be done, I say!

Ksolem

Trad climber
Monrovia, California
Jan 6, 2010 - 06:22pm PT
Didn't have a clamp so I ended up nailing the pin straight into the wood slats of the picnick table!

Ha! If you did that today a ranger would bust you for vandalism.

Clever idea though.
WBraun

climber
Jan 6, 2010 - 06:28pm PT
I've cut tons of pins with my sawsall.

What's the big deal?
Wack

climber
Dazevue
Jan 6, 2010 - 06:58pm PT
Chongo specs the length for sawed off angles in his wall manual.
EdBannister

Mountain climber
CA
Jan 6, 2010 - 07:11pm PT
tie it off
Ihateplastic

Trad climber
Lake Oswego, Oregon
Jan 6, 2010 - 07:29pm PT
Chongo specs the length for sawed off angles in his wall manual.

No manual required. Just cut 'em to about 60% of their original length. There is no "perfect" size just as every pin scar is a different size.
Captain...or Skully

Social climber
Top of the 5.2-5.12 Boulder
Jan 6, 2010 - 10:11pm PT
It's a trick!

(arrgghh)
JuanDeFuca

Big Wall climber
Peenemunde
Jan 6, 2010 - 11:34pm PT
Get your self a chop saw at OSH.

Bang in a few for me on the Shield.

Thank You

Your are going to DIE!
mark miller

Social climber
Reno
Jan 7, 2010 - 12:16am PT
BLaw you, WB and M/dorf are giving out to much info and will be Beamed back to the "Mutha ShiP".....
deuce4

climber
Hobart, Australia
Jan 7, 2010 - 03:23am PT
Here's another top secret tip:

X-em
Paste-em
Rock-em
then, ....








Sniff 'em!

And for those who have read the plagiarised Freedom of the Hills, check to see if it is "emitting a metallic odour", which will indicate it's integrity.

Otherwise, use your judgement, and if it stinks, get off it!
mucci

Trad climber
The pitch of Bagalaar above you
Jan 7, 2010 - 03:45am PT
^^^^Classic!

Wonder how often that ritual is done nowadayz?
Rock!...oopsie.

Trad climber
the pitch above you
Jan 7, 2010 - 07:54am PT
Dang... I was hoping somebody would endorse the table saw idea.
Captain...or Skully

Social climber
Top of the 5.2-5.12 Boulder
Jan 7, 2010 - 08:24am PT
Hey, Deucey.
Still laughing robustly over THAT one. Cheers!
'Pass the Pitons' Pete

Big Wall climber
like Ontario, Canada, eh?
Jan 7, 2010 - 01:42pm PT
I used to think the "rules" for heading posted above by Deucey were real! I thought that you could smell the copper oxidizing or something if you put it in wrong. Sheesh.

As for sawed-offs:

Remove about 40% of the blade for 1/2" and 5/8", and about 50% of the blade for bigger angles.

I have sawed-offs of slightly different lengths, that make it handy. You're probably good with two each of the smaller sizes and the larger sizes, but for whatever reason, the 3/4" is the size you will use the most on El Cap. So I would cut three of those in three slightly different lengths.
deuce4

climber
Hobart, Australia
Jan 7, 2010 - 09:03pm PT
<ahem>Pete--was it you, then, who rewrote the aid section in one of the editions of Freedom of the Hills, paraphrasing greatly, sometimes verbatim, from my "Big Wall Tech Manual" without providing references?
Captain...or Skully

Social climber
Top of the 5.2-5.12 Boulder
Jan 7, 2010 - 11:55pm PT
It Can't Be Done. Ever.

To do so might upset the balance of the Universe, Man.
Do you want THAT on your conscience?
Assuming that you survive the Upset of the balance of the Universe, of course...........Put the saw down Man. Seriously.





deuce4

climber
Hobart, Australia
Jan 8, 2010 - 12:29am PT
yeah, like what are you going to do with all those left over little bits of the tips of the pitons?
Reilly

Mountain climber
Monrovia, CA
Jan 8, 2010 - 01:00am PT
the aid section in one of the editions of Freedom of the Hills

You mean there is an aid section? It must be hidden away between self-arresting and proper use of a space blankie. I guess I haven't been keeping up on my reading.
Captain...or Skully

Social climber
Top of the 5.2-5.12 Boulder
Jan 8, 2010 - 01:08am PT
Dude.
It's the balance of the Universe at stake here.
Messages 1 - 33 of total 33 in this topic
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